New possibilities in metalworking

Additive manufacturing of metal using 3D printing opens up new possibilities in metalworking and delivers significant advances in welding and cutting processes. Complex structures that are difficult to achieve using conventional methods can be produced efficiently – and, if necessary, finalised using traditional methods. In addition to series production, this technology opens up completely new perspectives in product development. At USE, exhibitors will demonstrate how these processes can be seamlessly integrated into modern process chains and, in combination with innovative composite materials, enable forward-looking applications.

From powder application to flexible regeneration

Laser powder deposition welding enables the manufacture and repair of complex components. The process saves resources, increases production flexibility and creates the basis for individual component regeneration. The precise application of material in build-up welding enables cost-effective repairs and tailor-made solutions – which can be experienced at USE, where metal and composite materials are combined in practical demonstrations using additive manufacturing.

Technologies for cutting demanding materials

Water jet cutting

Ideal for heat-sensitive composite materials and complex contours. This process is precise and gentle on materials.

Laser beam cutting

Offers high cutting speeds and precise edge quality, making it perfect for intricate geometries and thin-walled components.

Plasma fusion cutting

Powerful for thicker material cross-sections and robust manufacturing environments, especially with high-strength alloys.

Materials as drivers of innovation

New materials such as high-strength alloys and composites enable new manufacturing methods, but also pose particular challenges for cutting technologies. In order to meet these challenges, processes such as water jet cutting, laser beam cutting and plasma melting cutting must be continuously developed and adapted to the specific material properties. USE creates practical interfaces between build-up welding, individual component regeneration and innovative machining technologies – an ideal environment for presenting solutions live and engaging in dialogue with specialist decision-makers.

Additive Manufacturing and New Materials